How Safe and Available Is Your Plant Actually?

Keywords: Safety, Availability, Tolerable risk, Accumulative risk, Safety instrumented function, MTTFS

This article is available in:  English. Please login to request translation.


Abstract:

Engineering contractors are designing the plants, which are being build everywhere in the world. These plants have to meet the safety and availability requirements from the end-users. The safety is an important factor to obtain the permit from the authorities to operate the plant. The availability is an important factor to obtain the investment approval for the plant. Effective safeguarding of a plant is reducing the inherent risks in the process to an acceptable level, while the achieved availability provides the best return on investment. In most discussions, one factor is usually neglected: the number of Safety Functions within a certain process unit. Safety Functions can be operational procedures, mechanical devices (e.g. relieve valves, dykes, bursting disks), and/or Safety Instrumented Functions (SIF’s).

The objective of this paper is to give the reader a better understanding how the number of Safety Functions affects the actual safety and the actual availability of a process unit. The paper will first discuss tolerable risk criteria. Secondly, it will discuss the impact of the number of Safety Functions on the actually achieved safety. Thirdly, the paper will discuss the impact of the number of Safety Instrumented Functions on the availability of the plant. Finally the concluding remarks are presented. © 2009 Inside Publishing. All Rights Reserved.

Volume: 2009   Issue: 2
EUR 4.39
(Pages: 7, Words: 2929)

Readers of this article also bought

Other articles by André Fijan:

Articles by keywords

2oo4d accident accidents accumulative risk actuators alarm annunciator alarp ansi/isa s.84 api 521 architecture asil asset management audit automatic code generation automatic documentation automotive availability bayesian updating bpcs buncefield burner management system caex certification common cause common cause failures communication compliance component failure analysis consequence matrix content management control cost reduction cost-benefit analysis cots demand mode diagnostic coverage diagnostics digital valve controller documentation emc emergency shutdown system emi en 50402 en 746 en/iec 60079–29–1 failure incident failure rate data failure rates fieldbus fire and gas fired equipment fmeda foundation sif full stroke functional modules functional safety functional safety management gas detection gas sensors gas turbine global risk hardware hazard and operability analysis hazard and operability study hazop hazop templates heterogeneous hipps iec 61131 iec 61131-3 iec 61508 iec 61511 iec 62061 iec 61508 incident investigation independent protection layer instrumentation and control iso 26262 knowledge-based system layer of protection layer of protection analysis life cycle lifecycle management liquiphant lock-up valve lopa management management of change markov memory metrological standards microcontroler mttfs namur 93 nfpa 72 oem online changes operator over spill protection overspeed protection p&id flowchart paag partial stroke partial stroke testing pha prior use process hazop process risk process safety proof test interval proof testing proven in use qs9000 quality data quality management redundancy regulations reliability reliability data reliability engineering reliability program requirements definition review risk graphs risk matrix risk reduction risk reduction factor rule-based system safe-t-core safeguard safety safety goal safety instrumented function safety instrumented system safety instrumented systems safety integrity level safety lifecycle self-declaration sensor poisoning sif signature test sil sil determination methods sil evaluation sil-capability silstroke sil verification sis sis design software solenoid valves spurious trip standardisation state transition modelling sulphur recovery tank farm test bench texas city thermal burner third party tier 1 tolerable risk training tridefine type testing valve testing valves vdi 2180 verification